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5-Axis Machining Parameters for Titanium

Cutting parameters for 5-axis machining of titanium simultaneous and 3+2 strategies.

cutting parameters
Cited (no URL)
Source: DMG MORI Application Data
PropertyValueUnitNotes
Roughing Speed (3+2)150-250SFMDMG MORI 5-axis
Roughing Speed (Simultaneous)120-180SFM
Roughing Speed (Trochoidal)200-300SFM
Roughing Feed (3+2)0.004-0.008IPT
Roughing Feed (Simultaneous)0.003-0.006IPT
Roughing Feed (Trochoidal)0.006-0.012IPT
Roughing DOC (3+2)0.100-0.200in
Roughing DOC (Simultaneous)0.050-0.100in
Roughing DOC (Trochoidal)0.040-0.080in
Finishing Speed250-350SFMFlowline / parallel
Finishing Stepover0.010-0.030in

5-Axis Roughing

Strategy Speed (SFM) Feed (IPT) DOC (in)
3+2 Roughing 150-250 0.004-0.008 0.100-0.200
Simultaneous 120-180 0.003-0.006 0.050-0.100
Trochoidal 200-300 0.006-0.012 0.040-0.080

5-Axis Finishing

Strategy Speed (SFM) Stepover
Flowline 250-350 0.010-0.020 in
Parallel 250-350 0.010-0.030 in
Pencil 200-300 trace

Evidence Basis

Based on 5-axis machining application data from DMG MORI (machine-tool manufacturer). These are recommended starting parameters for Ti-6Al-4V and Ti-6Al-4V ELI; actual values depend on machine rigidity, tooling, and toolpath strategy.

Engineering Interpretation (titanium.blog)

(titanium.blog) 5-axis simultaneous strategies run at lower speeds and feeds than 3+2 because more of the tool edge is engaged and the machine axes carry higher dynamic load. Trochoidal milling allows higher SFM by keeping radial engagement low and moving heat out of the cut. Treat these as conservative starting points, not absolutes.